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2009 ME VII SEM- BE Curriculum and Syllabus
Curriculum and Syllabus: B.E.2009 ME, Anna University Trichy, 2009
Semester: 7
MG1301, Total Quality Management
Objective
Knowledge on the principles of management is essential for all kinds of people in all kinds of organizations.
After studying this course, students will be able to have a clear understanding of the managerial functions like planning, organizing, staffing, leading and controlling.
Students will also gain some basic knowledge on international aspect of management.
Unit I - INTRODUCTION :
Definition of quality - Dimensions of quality - Quality planning Quality costs - Analysis techniques for quality costs - Basic concepts of total quality management - Historical review - Principles of TQM , Leadership - Concepts, Role of senior - Management - Quality council - Quality statements - Strategic planning - Deming philosophy - Barriers to TQM implementation.
Unit II - TQM PRINCIPLES :
Customer satisfaction - Customer perception of quality - Customer complaints - Service quality - Customer retention - Employee involvement - Motivation Empowerment Teams - Recognition and reward - Performance appraisal - Benefits - Continuous process improvement - Juran trilogy - PDSA cycle - 5S-kaizen - Supplier partnership - Partnering - Sourcing - Supplier selection - Supplier rating - Relationship development - Performance measures - Basic concepts - Strategy Performance measure.
Unit III - STATISTICAL PROCESS CONTROL (SPC) :
The seven tools of quality - Statistical fundamentals - Measures of central tendency and dispersion - Population and sample - Normal curve - Control charts for variables and attributes - Process capability - Concept of six sigma - New seven management tools.
Unit IV - TQM TOOLS :
Benchmarking - Reasons to benchmark - Benchmarking process - Quality Function Deployment (QFD) - House of quality - QFD process - Benefits - Taguchi quality loss function - Total Productive Maintenance (TPM) - Concept Improvement needs - FMEA Stages of FMEA.
Unit V - QUALITY SYSTEMS :
Need for ISO 9000 and other quality systems - ISO 9000:2000 quality systems - Elements, implementation of quality system - Documentation - Quality auditing - TS 16949 - ISO 14000 - Concept - Requirements and benefits. - Showing 1 to 5 of 5 entries -
TEXT BOOK
1.Dale H. Besterfiled, et al., Total Quality Management, Pearson Education, Inc.,ISBN 8129702606, 2003 (Indian reprint 2004).
REFERENCES
1.James R. Evans and William M. Lidsay., The Management and Control of Quality, 5th Edition, South-Western (Thomson Learning), 2002 (ISBN 0324066805).
2.Feigenbaum A.V., Total Quality Management, TMH, 1991.
3.Oakland J.S., Total Quality Management Butterworth-Hcinemann Ltd., 1989.
4.Narayana V. and Sreenivasan N.S., Quality Management - Concepts and Tasks,New Age International, 1996.
5.Zeiri, Total Quality Management for Engineers, Wood Head Publishers, 1991.
ME1401, Finite Element Analysis
Objectives
To understand the principles involved in discretization and finite element approach
To learn to form stiffness matrices and force vectors for simple elements
Unit I - INTRODUCTION :
Historical background - Matrix approach - Application to the continuum - Discretisation - Matrix algebra - Gaussian elimination - Governing equations for continuum - Classical Techniques in FEM - Weighted residual method - Ritz method.
Unit II - ONE DIMENSIONAL PROBLEMS :
Finite element modeling - Coordinates and shape functions - Potential energy approach - Galarkin approach - Assembly of stiffness matrix and load vector - Finite element equations - Quadratic shape functions - Applications to plane trusses.
Unit III - TWO DIMENSIONAL CONTINUUM :
Introduction - Finite element modelling - Scalar valued problem - Poisson equation - Laplace equation - Plane stress and palne strain conditions - Triangular elements - Element stiffness matrix - Force vector - Galarkin approach - Stress calculation - Temperature effects - Dynamics - Mass matrixes.
Unit IV - AXISYMMETRIC CONTINUUM :
Axi-symmetric formulation - Element stiffness matrix and force vector - Galarkin approach - Body forces and temperature effects - Stress calculations - Boundary conditions - Applications to cylinders under internal or external pressures - Rotating discs.
Unit V - ISOPARAMETRIC ELEMENTS FOR TWO DIMENSIONAL CONTINUUM :
Isoperimetric formulation - The four node quadrilateral - Shape functions - Element stiffness matrix and force vector - Numerical integration - Element stiffness matrix - Stress calculations - Four node quadrilaterals for axisymmetric problems.
TEXT BOOKS
1.Chandrupatla T.R., and Belegundu A.D., Introduction to Finite Elements in Engineering Pearson Education 2002, 3rd Edition.
2.David V Hutton Fundamentals of Finite Element Analysis 2004. McGraw-Hill Int. Ed.
ReferenceS
1.Rao S.S., The Finite Element Method in Engineering , Pergammon Press, 1989
2.Logan D.L., A First course in the Finite Element Method , Third Edition, Thomson Learning, 2002.
3.Robert D.Cook., David.S, Malkucs Michael E Plesha, Concepts and Applications of Finite Element Analysis 4 Ed. Wiley, 2003.
4.Reddy J.N., An Introduction to Finite Element Method , McGraw-Hill International Student Edition, 1985
5.O.C.Zienkiewicz and R.L.Taylor, The Finite Element Methods, Vol.1 , The basic formulation and linear problems, Vol.1 , Butterworth Heineman, 5th Edition, 2000.
ME1402, Mechatronics
OBJECTIVE
To understand the interdisciplinary applications of Electronics, Electrical, Mechanical and Computer Systems for the Control of Mechanical and Electronic Systems.
Unit I - MECHATRONICS, SENSORS AND TRANSDUCERS :
Introduction to mechatronics systems - Measurement systems - Control systems - Microprocessor based controllers. - Sensors and transducers - Performance terminology - Sensors for displacement, position and proximity - Velocity, motion, force, fluid pressure, liquid flow, liquid level, temperature, light sensors - Selection of sensors.
Unit II - ACTUATION SYSTEMS :
Mechanical actuation systems - Cams - Gear trains - Ratchet and pawl - Belt and chain drives - Bearings - Electrical actuation systems - Mechanical switches - Solid state switches - Solenoids - D.C Motors - A.C Motors - Stepper motors.
Unit III - SYSTEM MODELS AND CONTROLLERS :
Building blocks of mechanical, electrical, fluid and thermal systems - Rotational, transnational,electromechanical, hydraulic and mechanical systems - Continuous and discrete process controllers - Control mode Two Step mode - Proportional mode - Derivative mode - Integral mode - PID - controllers - Digital controllers - Velocity control - Adaptive control - Digital logic control - Microprocessors control
Unit IV - PROGRAMMING LOGIC CONTROLLERS :
Programmable logic controllers - Basic structure - Input / Output processing - Programming - Mnemonics - Timers, internal relays and counters - Shift registers - Master and jump controls - Datahandling - Analogs Input / Output - Selection of a PLC problem.
Unit V - DESIGN OF MECHATRONICS SYSTEM :
Stages in designing mechatronics systems - Traditional and mechatronic design - Possible Design solutions - Case studies of mechatronics systems - Pick and place robot - Automatic car park systems - Engine management systems.
TEXT BOOKS
1.Bolton, W., Mechatronics, 2nd Edition, Pearson Education, 1999.
2.Kamm, L.J., Understanding ElectroMechanical Engineering, An Introduction to Mechatronics, Prentice Hall of India Pvt., Ltd., 2000.
REFERENCES
1.Histand, M.B. and Alciatore, D.G., Introduction to Mechatronics and Measurement Systems,McGraw-Hill International Editions, 2000.
2.Bradley D.A., Dawson D., Buru N.C. and Loader, A.J., Mechatronics, Chapman and Hall,1993.
3.Dan Necsulesu, Mechatronics, Pearson Education Asia, 2002.
ME1403, Computer Integrated Manufacturing
Objective
This course will enable the student
To gain knowledge on how computers are integrated at various levels of planning and manufacturing.
To understand the flexible manufacturing system and to handle the product data and various software used for manufacturing
Unit I - INTRODUCTION :
The meaning and origin of CIM - The changing manufacturing and management scene - External communication - Islands of automation and software - Dedicated and open systems - Manufacturing automation protocol - Product related activities of a company - Marketing engineering - Production planning - Plant operations - Physical distribution - Business and financial management.
Unit II - GROUP TECHNOLOGY AND COMPUTER AIDED PROCESS PLANNING 10 :
History of group technology - Role of G.T. in CAD/CAM integration - Part families - Classification and coding - DCLASS and MICLASS and OPITZ coding systems - Facility design using G.T. - Benefits of G.T. - Cellular manufacturing. - Process planning - Role of process planning in CAD/CAM integration - Approaches to computer aided process planning - Variant approach and generative approaches - CAPP and CMPP process planning systems.
Unit III - SHOP FLOOR CONTROL AND INTRODUCTION OF FMS :
Shop floor control - Phases - Factory data collection system - Automatic identification methods - Bar code technology - Automated data collection system. - FMS - Components of FMS - Types of FMS - FMS workstation - Material handling and storage systems - FMS layout - Computer control systems - Application and benefits.
Unit IV - CIM IMPLEMENTATION AND DATA COMMUNICATION :
CIM and company strategy - System modeling tools - IDEF models - Activity cycle diagram - CIM open system architecture (CIMOSA) - Manufacturing enterprise wheel - CIM architecture - Product data management - CIM implementation software - Communication fundamentals - Local area networks - topology - LAN implementations - Network management and installations.
Unit V - OPEN SYSTEM AND DATABASE FOR CIM :
Open systems - Open system inter connection - Manufacturing automations protocol and technical office protocol (MAP /TOP) - Development of databases - Database terminology - Architecture of database systems - Data modeling and data associations - Relational data bases - Database operators - Advantages of data base and relational database. - Showing 1 to 5 of 5 entries
TEXT BOOK
1.Groover, M.P., Automation, Production Systems and Computer Integrated Manufacturing,Pearson Education, 2001.
2.Radhakrishnan, P., Subramanyan S. and Raju V., CAD/CAM/CIM, 2nd Edition, New AgeInternational (P) Ltd, 2000.
REFERENCES
1.Yorem Koren, Computer Integrated Manufacturing System, McGraw-Hill, 1983.
2.Ranky, Paul, G., Computer Integrated Manufacturing, Prentice Hall International, 1986.
3.Groover, M.P., and Emory Zimmers Jr., CAD/CAM", Prentice Hall of India Pvt. Ltd., 1998.
ELECTIVE ME - II, Elective II
GE1452, Process Planning and Cost Estimation
OBJECTIVE
To introduce the process planning concepts
To make cost estimation for various products after process planning
Unit I - WORK STUDY AND ERGONOMICS :
Method study - Definition - Objectives - Motion economy - Principles - Tools and techniques - Applications - Work measurements - Purpose - Uses - Procedure - Tools and techniques - Standard time - Ergonomics - Principles - Applications.
Unit II - PROCESS PLANNING :
Definition - Objective - Scope - Approaches to process planning - Process planning activities - Finished part requirements - Operating sequences - Machine selection - Material selection parameters - Set of documents for process planning - Developing manufacturing logic and knowledge - Production time calculation - Selection of cost optimal processes.
Unit III - INTRODUCTION TO COST ESTIMATION :
Objective of cost estimation - Costing - Cost accounting - Classification of cost - Elements of cost Simple problems.
Unit IV - PRODUCTION COST ESTIMATION :
Estimation of material cost, labour cost and over heads - Allocation of overheads - Estimation for different types of jobs manufactured by casting - Forging - Welding and machining.
Unit V - COST ESTIMATION :
Types of estimates - Methods of estimates - Data requirements and sources - Collection of cost - Allowances in estimation.
TEXT BOOK
1.Sinha, B.P., Mechanical Estimating and Costing, Tata McGraw-Hill, Publishing Co., 1995.
REFERENCES
1.Ostwalal, P.F. and Jairo Munez, "Manufacturing Processes and Systems", 9th Edition, JohnWiley, 1998.
2.Russell, R.S. and Tailor, B.W., Operations Management, 4th Edition, PHI, 2003.
3.Chitale, A.V. and Gupta, R.C., "Product Design and Manufacturing", 2nd Edition, PHI, 2002.
ELECTIVE ME - III, Elective -III
IC1404, Robotics
To understand the basic concepts associated with the design and functioning and
applications of Robots To study about the drives and sensors used in Robots.
To learn about analyzing robot kinematics and robot programming Subject Introduction / Notes not available
Unit I - Fundamentals of Robot
Robot Definition - Robot Anatomy - Co-ordinate Systems - Work Envelope - Types and classification - Specifications like Pitch, Yaw, Roll, Joint Notations, Speed of Motion,Pay Load - Robot Parts and Functions - Need for Robots - Different Applications
Unit II - ROBOT DRIVE SYSTEMS AND END EFFECTORS :
Pneumatic drives - Hydraulic drives - Mechanical drives - Electrical drives - D.C. servo motors, - Stepper motor and A.C. servo motors Salient features, applications and comparison of all these drives - End effectors - Grippers: Mechanical grippers, pneumatic and hydraulic grippers, magnetic grippers, vacuum grippers - Two fingered and three fingered grippers - Internal grippers and external grippers - Selection and design considerations.
Unit III - SENSORS AND MACHINE VISION :
Requirements of a sensor, principles and applications of the following types of sensors - Position of sensors (Piezo electric sensor, LVDT, Resolvers, Optical encoders, Pneumatic position sensors) - Range sensors (Triangulation principle, Structured, Lighting approach, Time of flight range finders,Laser range meters) - Proximity sensors (Inductive, Hall effect, Capacitive, Ultrasonic and Optical proximity sensors) - Touch sensors (Binary sensors, Analog sensors) - Wrist Sensors - Compliance - Sensors - Slip Sensors. - Camera, frame grabber, sensing and digitizing image data - Signal conversion - Image Storage - Lighting techniques - Image processing and analysis - Data reduction - Segmentation - Feature extraction - Object recognition - Other algorithms - Applications - Inspection, identification, visual - serving and navigation.
Unit IV - ROBOT KINEMATICS AND ROBOT PROGRAMMING :
Forward kinematics - Inverse kinematics - Differences: Forward kinematics and Reverse kinematics of manipulators with two and three degrees of freedom (In 2 dimensional), four degrees of freedom (In 3 dimensional) - Deviations and problems - Teach pendant programming - Lead through programming - Robot programming languages - VAL programming - Motion commands - Sensor commands - End effecter commands - Simple programs.
Unit V - IMPLEMENTATION AND ROBOT ECONOMICS :
RGV - AGV - Implementation of robots in industries - Various steps: Safety considerations for robot - operations - Economic analysis of robots - Pay back method, EUAC method and Rate of return - method.
TEXT BOOK
1.Groover, M.P., Industrial Robotics Technology, Programming and Applications, McGraw Hill, 2001.
REFERENCES
1.Fu, K.S., Gonzalz, R.C. and Lee C.S.G., Robotics Control, Sensing, Vision and Intelligence,McGraw-Hill Book Co., 1987.
2.Yoram Koren, Robotics for Engineers, McGraw-Hill Book Co., 1992.
3.Janakiraman, P.A., Robotics and Image Processing, Tata McGraw-Hill, 1995.
ME1404, Computer Aided Simulation and Analysis Laboratory
Subject Introduction / Notes not available
Unit I - Simulation
Simulation of Air conditioning system with condenser temperature and evaporator - temperatures as input to get COP using C /MAT Lab. - Simulation of Hydraulic / Pneumatic cylinder using C / MAT Lab. - Simulation of cam and follower mechanism using C / MAT Lab.
Unit II - Analysis (Simple Treatment only)
Stress analysis of a plate with a circular hole. - Stress analysis of rectangular L bracket - Stress analysis of an axi symmetric component
Unit III - Stress analysis of beams (Cantilever, Simply supported, Fixed ends)
Mode frequency analysis of a 2 D component - Mode frequency analysis of beams (Cantilever, Simply supported, Fixed ends) - Harmonic analysis of a 2D component
Unit IV - Thermal stress analysis of a 2D component static
Conductive heat transfer analysis of a 2D component - Convective heat transfer analysis of a 2D component
Books information not available
ME1405, Mechatronics Laboratory
Subject Introduction / Notes not available
Unit I - Design and testing of fluid power circuits to control
i)velocity - ii)direction and - iii)force of single and double acting actuators.
Unit II - Design of circuits with logic sequence using Electro pneumatic trainer kits
Simulation of basic Hydraulic, Pneumatic and Electric circuits using software.
Unit III - Circuits with multiple cylinder sequences in Electro pneumatic using PLC
Servo controller interfacing for open loop. - Servo controller interfacing for closed loop.
Unit IV - PID controller interfacing
Stepper motor interfacing with 8051 Micro controller - i)full step resolution - ii)half step resolution.
Unit V - Modeling and analysis of basic electrical, hydraulic and pneumatic systems using LAB VIEW
Computerized data logging system with control for process variables like pressure flow and temperature
Books information not available
HS1301, Communication and Soft Skills Laboratory
Subject Introduction / Notes not available
Unit I - LISTENING AND SPEAKING PRACTICE IN COMMUNICATIVE FUNCTIONS
Introductions and meetings - Talking about studies and/or job - Expressing likes and dislikes - Describing daily routines and current activities - Talking about past states and events - Talking about future plans and intentions - Expressing preferences - Giving reasons - Expressing opinions, agreement and disagreement - Seeking and giving advice - Making suggestions.
Unit II - SPEAKING APPLICATIONS
Making an oral presentation - Preparing the presentation - Performing the presentation - Beginning - Language - Visual aids and body language - Voice Ending Questions, Telephone conversations - Group discussion and interview.
Unit III - UNDERSTANDING AND PREPARING FOR INTERNATIONAL
ENGLISH LANGUAGE EXAMINATIONS - International English Language Testing System (IELTS) - Test of English as a Foreign Language (TOEFL) - Business English Certificate (BEC)
Unit IV - SOFT SKILLS
Preparing for and dealing with change - Motivation, goal-setting and selfesteem - Managing time and stress - Career and life planning - Team work - Leadership traits. - Multiple intelligences - Learning styles and personality typing - Critical and creative thinking - People, cultures and selfintercultural communication.
RESOURCES
1.Kamalesh Sadanand and Susheela Punitha, Spoken English: A Foundation Course for Speakers of Indian Languages, Part 2 Audio CD, Hyderabad: Orient Longman, 2008
2.Malcome Goodale, Professional Presentations, (VCD) New Delhi: Cambridge University Press, 2005
3.Barbara Garside and Tony Garside, Essential Telephoning in English (Audio CD), Cambridge: Cambridge University Press, 2002
4.Hari Mohan Prasad and Rajnish Mohan, How to Prepare for Group Discussion and Interview (Audio Cassette), Tata McGraw-Hill Publishing
5.International English Language Testing System Practice Tests, CUP
6.Business English Certificate Materials, Cambridge University Press
7.Understanding the TOEFL. Educational Testing Services, Princeton, US
8.Interactive Multimedia Programs on Managing Time and Stress
9.Robert M. Sherfield and et al Developing Soft Skills, 4th Edition, Pearson Education, 2009.
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